INDUSTRIAL FACILITIES
Press Machines
Servo- or inverter-controlled pumped and proportional pressure applications and state-of-the-art press automation applications offered by TROY IOT are given below:
- Aluminum extrusion press
- Fire brick press
- General-purpose spinning press
- CNC or conventionally controlled bending press
- Pipe bending machines
Sheet Metal and Profile Blasting
An automation system has been designed to provide automatic sanding and painting for sheets and profiles of varying width and thickness. The system can perform the following operations:
- Sheet and profile sanding
- Steel roll sanding
- Automated painting systems
The user-friendly features of the sheet and profile sanding automation systems are as follows:
- Automatic control of the sanding machine from a single center
- Automatic and manual operation options
- High speed, reliable PLC control
- Profibus-Profinet communication systems
- Light and sound warning
- Speed control on the conveyor and painting parts of the system
- Material sensing with photo sensors
- Automatically determining the profile of the material to be sandblasted and performing painting according to this profile for significant paint saving
- Safe operation with safety sensors, barriers and emergency stop buttons
- Busbar energy distribution system
- Monitoring the movement and grid flow of each turbine on the panel
- Ergonomic control panel
OEM Hydraulic Systems
The hydraulic systems developed by our company are safely used in more than 500 CNC lathe, machining and grinding workbenches. In addition, TROY IOT offers solutions with technical expertise and experience in machine tool applications.
SWP-SSAW Machines
The industry uses “Spiral Welded Steel Pipe Manufacturing Machine” and “Electric Resistance Welding” in the process of steel pipe welding procedures. With “The Design and Prototype Production of the Industry 4.0 Based Steel Pipe Manufacturing Machine” Project, TROY IOT intends to design and manufacture these machineries and to integrate them with other stations.
STEEL 4.0 also refers to the installation of general production lines for factories. Using sensor infrastructure and PLCs, the system ensures the collection of significant data of the automation systems such machines in the production line, pipe transfer systems and vehicles.
In this regard, a smooth, quickly responding and reliable IIoT (Industrial Internet of Things) platform, which incorporates systems that store and process acquired data and which is compatible with Industry 4.0 and can transfer acquired data to cloud without problems, is developed.
ERW Machines
The company automates the uncoiling, forming, sawing and automatic packaging systems of straight seam welded pipes and profile sheet making machines using the latest technology and supplies the necessary hydraulic equipment. In the ERW machine, the precision of the cutting length is ensured using a servo-controlled axis system. This system offers extremely precise and stable cutting and a very high machine speed. The modular structure of the machine automation allows individual modules to be manufactured on request.
Iron and Steel, and Rolling Mill
TROY IOT centrally supplies and implements the following automation and hydraulic systems for iron and steel plants, and rolling mills:
- Rolling mill cooling and ventilation
- Hydraulic systems for rolling machines
- Batch annealing, coil winding
- Hydraulics and automation for foundry molding machines
- Ladle tilting systems
Pipe Transfer Systems
This is a special system used for material handling and contains the following:
- Kick-out, let-down, bridge and stop-index arms
- Conveyors • Pipe transfer carts
- Repair stations
- Pipe turning roll stations
- Pipe inside cleaning
- Weighbridge and marking station
TROY IOT supplies and installs hydraulic, electric-electronic field equipment required for the conventional and full-automated control of the above-mentioned systems, manufactures the MCC and control panels and is the direct supplier of the SCADA and PLC software.
X-Ray Test Systems
Our automation system is designed to work in compatibility with the equipment required for the X-ray inspection of the weld points of pipes of different sizes. All the parameters required for a safe operation are evaluated within the scope of the automation system, thus all the steps of the test are performed automatically. In addition, an effective and reliable interface has been developed in the standard Diconde format to facilitate communication with the products of X-ray manufacturers.
Pipe End Facing and Beveling Machine
With our conventional/fully automatic PLC controlled automation system, it is possible to perform safe, fast, precise and seamless pipe beveling. In addition, the complex hydraulic systems of this machine are provided from a single point.
Internal and External Shot Blasting Machine
The high-capacity automation and hydraulic systems are designed and manufactured by our company using state-of-the-art materials, and offer high-quality blasting for pipes.
Pipe Internal Cement Mortar Lining System
The concrete coating is applied by covering the inner surface of the steel pipe with cement mix. This process combines the physical strength of the steel with the protective properties of concrete. The coating process is performed centrifugally at extremely high adjustable speeds to achieve a smooth finish. TROY IOT offers turnkey solutions for all automation and hydraulic systems for concrete coating plants. In addition, the company has developed a reliable computer program with many user-friendly technical features that is currently used by several companies.
Internal and External Epoxy Coating System
Automation solutions for the systems of desired specifications in various diameters and sizes are centrally supplied.
Hydrostatic Testing Machine
Hydrostatic testing is used to check the quality of certain types of pipes and their compliance with standards. Therefore, performing an effective and reliable hydrostatic test that is compliant with relevant standards is important not only for quality management but also for customer trust. The hydrostatic pipe test refers to a whole system, which is composed of various components including the software. The quality and reliability of a whole system depends on the quality and reliability of all components. For this purpose, TROY IOT has designed and developed a hydrostatic test system that helps achieve the highest software and hardware performance.
The hydrostatic test software consists of two parts:
– The PLC Software
The PLC software has been developed using the Siemens Simatic Manager STEP7 software editor in accordance with the international IEC 1131-3 standard and taking all the necessary safety precautions to ensure that the automation system operates properly and safely.
– The PC Scada Software
This software contains the control, recording and reporting processes required for hydrostatic testing. In addition, it allows real-time visual system tracking, an important feature of the Scada systems. Since the hardware requirements of the software are minimal, it can be installed on an easily available computer and in the event of a failure, it is easy to reconfigure the system through the back-up and installation CDs.
Power Wave Welding Automation
This system provides for the integration of ID, OD and strip connection welding systems into the existing SWP automation. The system allows welding parameters to be set and monitored, thus facilitating fully automatic control over the Power Wave welding machines and exporting all the parameters related to the current welding job (such as heat input, current, voltage and wire speed) to the users and external systems. Thus, welding quality, one of the most important elements in pipe manufacturing, can be assessed and improved. To this end, TROY IOT uses the PLC SCADA software developed in compatibility with the Profinet-DeviceNET communication protocol. Welding automation is completely user friendly and easily learned by operators, and provides access to all the welding machines in a system from a single point. In addition, with the advanced diagnostics feature, the user is given detailed information about faults, warnings, and status of the welding machines. Thus, the maintenance and repair costs and times are minimized.
The hydrostatic test software consists of two parts:
– The PLC Software
The PLC software has been developed using the Siemens Simatic Manager STEP7 software editor in accordance with the international IEC 1131-3 standard and taking all the necessary safety precautions to ensure that the automation system operates properly and safely.
– The PC Scada Software
This software contains the control, recording and reporting processes required for hydrostatic testing. In addition, it allows real-time visual system tracking, an important feature of the Scada systems. Since the hardware requirements of the software are minimal, it can be installed on an easily available computer and in the event of a failure, it is easy to reconfigure the system through the back-up and installation CDs.
